This is a program bug. Quantity ordered on work order generates cost rounding issues in version 4.4 (it happens in all version).

Steps to duplicate in XYZ
1. Expand WO/Setup/Work Center Maintenance
2. Create Work Center - OP and enter OUTSIDE PROCESS as the description
3. Select the Outside Processing Work Center
4. Click Accpet to Save
5. Expand WO/Setup/Operation Code Maintenance
6. Enter Work Center - OP
7. Create Operation Code - SHIP and enter a description
8. Enter Rate/Piece of 0.400.
9. Click Accpet to Save
10. Open WO/Main/ WO Entry
11. Select the Next WO Number (make a note of this WO Number)
12. Select: -Make for Inventory -Item RS232-00400 -Oty Ordered 1,008 -Issue Method - Backflush
13. Click onto the Addl tab and select Auto Generate Out-Process
14. Click onto the Operations tab select Step 0000 Work Center OP Oper Code SHIP Leave all other fields w/ default info Click OK
15. Click onto the Material tab and confirm items: CLIP2-98074 and RS232-00402.
16. Click onto the Scheduling tab and Accept order
17. Expand WO Trans Entry Select the Next Transaction No Select Type - Release
18. Click onto the Lines tab and select the WO Number from step #11
19. Click OK, hit Accept, and post transaction
20. Expand WO Trans Entry Select the Next Transaction No Select Type - Completion
21. Click onto the Lines tab and select the WO Number from step #11
22. Enter Quantity 16, Click OK and Accept
23. Click onto the ALE Lookup the Transaction No field and select the Outside Processing Charge transaction
24. Click onto the Lines tab.
25. Notice the Cost is $6.4111
26. Processing the same transactions w/ a WO for 1000 instead of 1008 will yield a cost of 6.400.

Please refer to case opened #4710786

by: Angela Z. | over a year ago | Manufacturing